Faith Tool & Manufacturing, Inc.

Plastic Injection Molding of an Encapsulated Assembly for the Automotive Industry

Encapsulated AssemblyThe mold that produced the product shown here was developed with features to enhance its (slide) action, and to minimize tool maintenance intervals during production. Designed for use as a fuel tank sensor for an automotive application, the finished part was 49.1mm x 27.1mm, and required tolerances of ±.05mm, concentricity of .15mm, as well as a perpendicularity of .1mm. Mold fabrication was completed using our OKK machining centers, a Mitsubishi wire EDM, and a Charmilles Roboform sinker EDM, as well as a surface/form grinding. To verify the integrity of the molded sample parts, we shipped to the customer for approval. The initial product was developed in 10 weeks. To learn more about this project, see the table below or contact us directly.

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Highlights of this Automotive Mold Project

Product DescriptionAutomobile fuel tank pressure sensor
Plastic Injection Molding Capabilities Applied/ProcessesMold Fabrication, Injection Molding
Equipment Used to Manufacture PartOKK Machining Centers, Mitsubishi Wire EDM, Charmilles Roboform Sinker EDM, Surface/Form Grinding
Overall Part Dimensions Height: 49.1mm
Width: 27.1mm
Tightest Tolerances± 0.05mm
Concentricity of .15mm
Perpendicularity of .1mm
Material FinishEDM Mat Finish
In process testing/inspection performedSample parts through internal QC inspections then mold delivered customer for on-site sample and approval.
Industry for UseAutomotive Industry
Volume.5M annual
Delivery/Turnaround Time10 Weeks D&B
Delivery LocationLexington, Ohio
Standards MetCustomer supplied print, 2D CAD Drawing
Product NameEncapsulated Assembly

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